I’ve been pondering for a while on the possibility of making ‘Divided-Heads’ mini torches in Acrylic but was not too sure if I could cut threads in the acrylic material. In addition, on the originals, the brass body is relied upon as a conductor and forms part of the electrical circuitry.
In practice I avoided both potential problems by retaining brass for the internal workings and simply added an acrylic coat to the torch.
A visit to a local woodworker supplier revealed a range of Acrylic offcuts which are mainly intended for pen making enthusiasts who turn the barrels for their pens on woodworking type lathes.
Any concern about machining my torch barrels on a metal working lathe were unfounded in fact the Acrylic turned beautifully although care was needed when drilling as it is very easy to melt the plastic.
I am now preparing dimensioned sketches prior to making a batch of Acrylic torches for family and friends.
- A new treatment of Ralph’s torches adds a touch of glamour to the little brass torches.
- Prototype of acrylic version of ‘Divided-Heads’ mini-torch retains brass inards but with a shiny acrylic outer casing. Some attention to detailing is required for planned mini production run.
- Shining bright. This experimental variation of the brass mini-torch opens up new possibilities with the wide range of decorative acrylic blanks available for pen enthusiasts.
- The acrylic stock turns and drills beautifully on the mini-lathe and can be polished up to a very high standard.
- Take it nice and slow and drill relatively slowly easing the drill bit in and out to avoid overheating and melt down.












Absolutely awesome John!
I am in awe of the way you have taken my simple idea and run with it :)
Looking forward to seeing a multiple torch picture ;)
Ralph..
You made the cake Ralph – I’ve just added a little decoration. I will be doing a further post on the whole topic but don’t hold your breath !
John